固態高頻焊機

固態高頻焊機（Solid-state H.F. Welder）：將開關櫃與整流部分實現一體化設計，除完成開關櫃功能外，還具有固態高頻焊機的整流控制功能。

基本介紹

• 中文名：固態高頻焊機
• 外文名：Solid-state H.F. Welder
• 功能：具有固態高頻焊機的整流控制功能
• 開關整流：安裝進線刀開關

開關整流

●安裝進線刀開關、進線電流表、電壓表（可切換）和進線電壓指示燈。

●安裝三相全控晶閘管整流橋，實現高頻焊機功率調節。

●安裝平波電抗、平波電容及濾波器，以提高平波係數。

Switch Rectifying Cabinet

We integrate the switch gear cabinet part and rectifier part, besides the functions of switch cabinet, this design also has rectifying control functions on solid-state H.F. welders.

● Install incoming disconnect switch，incoming current meter，voltage meter (switchable) and incoming voltage indicator light.

● Install 3-phase full-controllable thyristor rectifying bridge to achieve power regulation of H.F. welders.

● Install flight wave reactor，flight capacitor and filter to increase flight coefficient.

逆變輸出櫃

● 逆變部分由MOSFET單相逆變橋並聯組成，單橋功率設計為120kW/60kW，逆變橋採用積木式方式完成功率疊加，每塊橋板均設計為由滑道組成的抽屜式結構，方便安裝與維修；

● 採用匹配變壓器完成功率合成，採用次級諧振、無焊接變壓器輸出方式，由槽路諧振電容器（低壓）與感應器直接諧振，通過輸出極板實現鋼管焊接所需功率的傳遞。

● 採用密封機箱，安裝頂置空調。

Inverter Output Cabinet

● The inverter part is consisted of MOSFET single phase invert bridge in parallel style. Each bridge’s design power is 120 kW/60kW. We adopt building block mode to pile up power, it’s very convenient to install and maintenance because every single bridge board is designed as drawer structure consisted of slideway.

● We adopt matching transformer to realize power combination, also we adopt sub-resonance, no-welding transformer output mode and make resonance directly by tank resonance capacitor (low voltage) and inductor to achieve steel pipe welding power transmission by output lead.

● Use sealed box and install overhead air conditioning.

中央控制台

實現固態高頻焊機的遠方操作和功率調節，安裝有液晶顯示屏，具有直流調速櫃的電樞電壓、勵磁電壓指示和高頻焊機的直流電壓、直流電流指示。可選擇加裝速度——功率閉環控制功能。本操作台根據配套直流調速櫃的類型和數量不同，存在設計差別。

Central Console

The console achieves remote control and power regulation of solid-state H.F. welder, installed with LCD; also it has indicators of armature voltage, field voltage on DC speed regulation cabinet and indicators of DC voltage, DC current on welder. Installation of power-speed closed loop control function is optional. The console has design difference according to different types and quantities of matching DC speed regulation cabinet.

機械調整裝置

●二維機械調整裝置：適合於感應焊方式，用於逆變輸出櫃的安裝與調整，可手動調整感應器位置。

●三維機械調整裝置：適合於感應焊/接觸焊方式，用於逆變輸出櫃的安裝與調整，可電動及手動調整感應器位置。

Mechanical Adjusting Equipment

●2-D mechanical adjusting equipment: For induction welding mode, applied with installation and adjustment of inverter output cabinet, the inductor position can be adjusted manually.

●3-D mechanical adjusting equipment: For induction/contact welding mode, applied with installation and adjustment of inverter output cabinet, the inductor position can be adjusted by electric or manual.

循環軟水冷卻系統（風—水冷卻器）

GPKL-Ⅱ型循環軟水冷卻系統採用閉式冷卻塔結構，冷卻用軟水在密封水箱及冷卻管道中流動，由頂置風機+噴淋水方式冷卻內循環軟水，其工作原理為:利用水蒸發時吸收熱量的原理使被冷卻軟水冷卻。噴淋水貯於冷卻塔底部，軟水在閉式冷卻塔的散熱盤管內進行封閉循環，噴淋水由噴淋系統泵經水分配系統和噴淋嘴噴淋在盤管表面，一部分水被蒸發吸走熱量，從而降低管內軟水的溫度。熱空氣中的水和未蒸發的水被擋水板截住並流經PVC熱交換層，PVC交換層中的水被流過的空氣冷卻，溫度降低，落入冷卻塔底部。

適用範圍：60kW～1200kW感應加熱電源。

Circulation Soft Water Cooling System (air-water cooler)

Model GPKL-Ⅱcirculation soft water cooling system adopts closed cooling tower structure. Cooling soft water flow in sealed water tank and cooling pipes. The inner circulation soft water is cooled by overhead fan and water-spray method using the principle of absorbing heat when evaporation. The spray water store at the bottom of cooling tower, soft water circulate inside the closed cooling tower’s heat dissipation pipe, spray-water spray at pipes’ surface by spray-water distribution system and sprayer through spray system, some heat is taken by dissipation and soft water temperature inside the pipe go down accordingly. The cut board stops water in hot air and undissipated water, make them flow through PVC heat exchange layer, the water in the layer is cooled by air, then temperature goes down and fall down to the bottom of the tower.

Apply range: 60kW～1200kW induction heating power supply.

◆ 固態高頻焊機主要設計指標

Main Design Index of Solid-state H.F. Welder

輸出功率; Output power	直流功率; DC power	焊機型號; Welder model	額定電壓; Rating voltage	額定電流; Rating current	頻率範圍; Power range	電效率; Electricity efficiency	設計狀態; Design status
60kW	80kW	GGP60-0.5-H	450V	180A	450~500kHz	≥85%	連續工作制; Continuous working system
100kW	120kW	GGP100-0.45-H	450V	270A	400~450kHz	≥85%	連續工作制; Continuous working system
150kW	180kW	GGP150-0.4-H	450V	400A	350~400kHz	≥85%	連續工作制; Continuous working system
200kW	240kW	GGP200-0.35-H	450V	530A	300~350kHz	≥85%	連續工作制; Continuous working system
250kW	300kW	GGP250-0.35-H	450V	670A	300~350kHz	≥85%	連續工作制; Continuous working system
300kW	360kW	GGP300-0.35-H	450V	800A	300~350kHz	≥85%	連續工作制; Continuous working system
400kW	480kW	GGP400-0.3-H	450V	1070A	200~300kHz	≥85%	連續工作制; Continuous working system
500kW	600kW	GGP500-0.3-H	450V	1330A	200~300kHz	≥85%	連續工作制; Continuous working system
600kW	720kW	GGP600-0.3-H	450V	1600A	200~300kHz	≥85%	連續工作制; Continuous working system
700kW	840kW	GGP700-0.25-H	450V	1870A	150~250kHz	≥85%	連續工作制; Continuous working system
800kW	960kW	GGP800-0.25-H	450V	2130A	150~250kHz	≥85%	連續工作制; Continuous working system
1000kW	1200kW	GGP1000-0.25-H	450V	2670A	150~250kHz	≥85%	連續工作制; Continuous working system
1200kW	1440kW	GGP1200-0.25-H	450V	3200A	150~250kHz	≥85%	連續工作制; Continuous working system
註：經特殊設計，固態高頻焊機頻率可達到800KHz。
Note: The frequency of solid-state H.F. welder can reach to 800 KHz by special professional design.