第一步：接通氣源，即將外部氣源接在如下圖所示的“進氣閥接口”上，同時旋開“球閥”（如圖1所示）。Connect the compressed air supply to the machine, that is, connect the air hose to the INTAKE VALVE INTERFACE and then turn on the BALL VALVE(as shown in the picture).圖1
Adjust the air pressure, turn the FIRST REGULATOR and the SECOND REGULATOR, so that the First Air Pressure Metre reads between 0.3MPa-0.4MPa,and the Second Air Pressure Metre reads between 0.2MPa~0.4Mpa as indicated below:
Pull out the REGULATOR NOB(as shown in PIC 1)and turn it either way round, and the needle will go up or down, turning the REGULATOR NOB clockwise will increase the air pressure and anti-clockwise decreases the air pressure.
2．調好壓力後將調壓柄向里推，使固定齒將調壓柄固定。
Push back the REGULATOR NOB when the air pressure is correctly set.
第三步：擺動角度和方位。
Adjust the swing angle and position of the CILIDER
Loosen SCREW 1 and SCREW 2(as shown in PIC 2), hold the CYLINDER by hand, and now the CYLINDER is free for swinging, swing the CYLINDER to the down position (make sure that it points to the Ultra-Sound Head) and Fasten SCREW 1,then swing the CYLINDER to the position that it stands 90 degrees with the disk(as shown in PIC 4,and make sure that the muzzle points to the Sink for the stone and fasten SCREW2.Now the CYLINDER position is settled. If the position is a little right or left, loosen ADJUSTING SCREW and turn the ADJUSTING NUT with a screw driver (cross)(as shown in PIC 3),and then fasten the ADJUSTING SCREW.
Hold the NOZZLE BASE with a spanner ,loosen M6 NUT ,and the spacing between the NOZZLE and the DISK can be adjusted by turning the CYLINDER POLE, when the spacing is set correctly, fasten the M6 NUT. Usually, the spacing can be set so that the NOZZLE is 1-2MM from the stone, and larger stones require a little bigger spacing (and the size of the NOZZLE should also be bigger).
When powering on the machine ,if in the indicators b ,c, d, e show Auto, the machine is set to work automatically, and when PEDAL SWITCH R is pressed down, the machine works continuously. If BUTTON 03 is pressed, the indicators a ,b, c, d, e, all show 0,the machine is set to work manually, each press on the PEDAL SWITCH R will get the machine pick one stone for the sticking(as shown in PIC 5).b） 按一下“按鈕04”，在“a”處將一次顯示0-7的某個數字，表示某個參數號，“b”處無b任何顯示，“c”“d”“e”處顯示該參數的數值，如：1 010 ，表示1號參數的數值為10；5 006 ，表示6號參數的數值為6.圖5
Press BUTTON04, a digit between 0-7 will be displayed in indicator a, it indicates a parameter ,there will be n display on indicator b, while in indicators c, d, and e display the value of this parameter. For instance, a display of 1 101 means that the first parameter is set 10for its value; and if the display of 5 006 means that the value of the fifth parameter if set as 6.
To set the value of a certain parameter higher, press BUTTON 05, the value goes up till it reaches 255 as the maximum , to set the value smaller, Press BUTTON 06,and the value goes down till 0 as the minimum.
When the machine is in a state of MANUAL WORK, the indicators display the counting of the work. A display of 00100 indicates that the machine has worked 100 times, and thus 100 stones has been stuck on the fabric.
此時按一次按鈕01，就將顯示的數據復位到0
A press on Button 01 will reset the value back to 0.
A press on BUTTON 07 will set the NOZZLE vertical and release the compressed air so that the dust or bits of broken stones will be blown out from the NOZZLE, it has the same function as the PEDAL SWITCHL.
2.旋鈕說明及條件
Adjustment on KNOBS“開關02”為換盤開關，該開關上下分別標有英文“LEFT”和“RIGHT”，順時針旋動該按鈕，則右上料盤工作，逆時針旋動該按鈕，則左上料盤工作，“開關01”（如圖3）為該設備的總開關，“開關03”（如圖6），為超音波開關，打開“開關01”再打開“開關03”，此時超音波才能得電工作。（“指示燈01”（如圖6）為超音波電源板通電指示）圖6
SEITCH 02 works for the shifting between the two disks, there is the marking of LEFT and RIGHT below SWITCH 02 indicating the position of the SEITCH.SWITCH 03 works as the main power switch (as shown in PIC 6).SWITCH 01 works as the ultra-sonic switch. We need to Turn on SWITCH 01 first(as shown in PIC 3)and then turn on SWITCH 03 and enable the ultra-sonic device to start working.
When the power is on ,there will be a small red light point on the fabric indicating the target position for the stone, turn KNOB 01 for the strength of the red light; anti-clockwise gets the red light brighter and clockwise gets the red light dimmer.
KNOB 02 is used for adjustment on the motor so that we can adjust the rotation speed of the disks, If the NOZZLE misses some of the stones, the rotation speed is set too high, turn KNOB 02 clockwise to lower the speed. If the NOZZLE waits for the stones now and then, the speed id set too low, turn KNBO 02 anti-clockwise to raise the speed.
If the NOZZLE swings without sucking up a stone, turn KNBO 03 anti-clockwise so that the compressed air is stronger. If the NOZZLE does not swing after sucking up a stone, turn KNOB 03 clockwise so that the compressed air is weaker. (If the compressed air pressure or the size of the stones if changed, usually we need to readjust KNOB 03, till the NOZZLE picks every stone on the disk).
Parameter 0: the timing between the pressing on PEDAL SWITCH L and the working of NOZZLE, this parameter is set so that the NOZZLE has some time for the preparation for the work. Usually, the value of this parameter is set 1.
Parameter 1: the timing of the Cylinders swinging between starting and the end, The parameter setting is to control the movement of the Cylinder so that it goes to the correst positon without any over movement, thus place the stones correctly to the fabric for the sticking. Usually, the parameter is set from 3 to 6.
2號參數：直線氣缸從壓下到回縮之間的間隔時間，一般調為1-3；
Parameter 2: the timing between the NOZZLE going down and up. Usually set between 1 to 3
Parameter 3: the timing of the ultra-sonic device heating, thinner fabric requires a lower value while thick fabric requires higher value. It is usually set from 15 to 35.
4號參數：氣嘴吹氣的時間，一般調為1-2即可；
Parameter 4: the timing for the NOZZLE to release compressed air for cleaning, it is usually set from 1 to 2.
5號參數：直線氣缸開始回縮到擺動氣缸回擺之間的間隔時間，一般調為3-5；
Parameter 5: the timing between the NOZZLE Cylinders retreating movement and the movement of the swinging Cylinder. Usually set from 3 to 5.
6號參數：兩個工作周期之間的間隔時間，一般調為0-3；
Parameter 6: the timing between two complete work round. Usually set from 0 to 3.
7號參數：平衡吸嘴的時間，一般調為1-5.
Parameter 7: the timing for the balance of the NOZZLE. Usually set from 1 to 5.
常見故障及排除方法
Trouble Shooting
故障1：人造鑽石在布料上被壓碎 Stones broken on fabric輕輕地以順時針方向調節上圖所示的“節流閥1-2”，從而可以減小氣嘴對人造鑽石的壓力，可以改善碎燙鑽的狀況：（見圖7）圖7
Turn the SPEED CONTROL 1-2 clockwise to reduce the pressure to the stones from the NOZZLE (as shown in PIC 7)
在超音波加熱頭上放上柔質的東西；
Places something soft to the NOZZLE.
故障2：氣嘴在吸取時碰到人造鑽石頂部
NOZZLE presses too much on stones and damages the stone surface.
氣嘴距上料盤的距離太小，根據第四步，調節氣嘴與上料盤之間的距離，將兩者的距離調大一點即可解決。
The spacing between the NOZZLE and the disk is too small, Reset the spacing as per Adjust the spacing between NOZZLE and DISK.
故障3：氣嘴雖吸住人造鑽石，但在擺動氣缸回擺時，落下
Stones fall down during the swinging of the CYLINDER.
氣嘴距上料盤的距離太大，根據第四步，調節氣嘴與上料盤之間的距離，將氣嘴與上料盤的距離調小一點即可。
The spacing between the NOZZLE and the disk is too large. Reset the spacing as per Adjust the spacing between NOZZLE and DISK.
故障4：擺動氣缸在下擺時，氣嘴碰到上料盤
The SWING BYLINDER touches the disk when swinging down.
將1號參數調大
Reset Parameter 1 to a bigger value.
將“節流閥2-1”的調節旋鈕向順時針方向慢慢旋動，（見圖8）。圖8
Turn SPEED CONTROL 2-1 clock-wise as shown in PIC 8.
故障5：擺動氣缸在回擺時，氣嘴碰到上料盤
The SWING CYLINDER touches the disk when swinging up.
將5號參數調大
Reset Parameter 5 to a bigger value.
將“節流閥2-2”的調節旋鈕向順時針方向慢慢旋動，（見圖8）。
Turn SPEED CONTROL 2-2 clock-wise as shown in PIC 8.
故障6：人造鑽石不能夠牢固的焊合在布料上
Stones are not firmly stuck on the fabric
將“節流閥1-2”的調節旋鈕向逆時針方向旋動，（見圖7）
Turn SPEED CONTROL 1-2 anti-clock-wise as shown in PIC 7.
釘珠樣板
圖1
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圖3
圖4
圖5
圖6
圖7
圖8